Feltex Foam produces a wide range of polyester and polyether flexible, semi-rigid, and rigid thermo-formable foams. Our core competency lies in the production of automotive and specialised high-tech industrial application foams in varying densities, dimensions, hardness, and colours. Our investment in specialised foaming technology, high speed lamination and precision conversion machinery enables us to supply our customers with products of unique quality and exact standards.

Our commitment to excellence ensures that every foam product meets stringent quality standards and delivers exceptional performance across various applications. Feltex Foam is dedicated to innovation and continuous improvement, ensuring that our products remain at the forefront of the industry.

Feltex Foam caters to the following industries: Automotive & Hi-Tech Industrial.

Research, Design & Engineering

At Feltex Foam, we prioritise innovation and excellence through our comprehensive research, and engineering capabilities. Our approach involves anticipating market demands and developing cutting-edge solutions to meet the evolving needs of the automotive industry. Our advanced facilities are equipped with state-of-the-art technology for material testing, enabling us to perform detailed simulations and analyses to ensure optimal performance of our products.

Feltex Foam has the capability to mix chemicals to deliver technical foams to the automotive industry. Notably, Feltex is the only foam manufacturer in South Africa that can manufacture Butylated Hydroxy Toluene (BHT) free foam – Foam without BHT is an Automotive industry requirement due to the fogging issues associated with BHT.

Tooling & Automation

Feltex Foam collaborates closely with local and international tooling manufacturers to ensure the highest quality in tooling processes. This collaboration supports our commitment to delivering top-quality products that meet stringent industry standards.

In addition, Feltex Foam leverages advanced automation technologies to enhance our manufacturing processes. By integrating state-of-the-art machines and automated systems, we streamline production, improve efficiency, and ensure consistent quality. Our automated processes such as moulding carousels, high speed lamination, long block foaming and peeling enable precise and reliable production at scale. This investment in automation not only boosts productivity but also ensures that our products adhere to the highest standards of precision and excellence.

Feltex Foam Key Components

At Feltex Foam, we specialise in a wide range of automotive components designed to enhance vehicle performance and comfort. Our key products include high-quality foams for automotive interiors, providing superior acoustic and thermal insulation.