Automotive Foam

Our Automotive Foam products are engineered to enhance the safety, comfort, and performance of vehicle interiors. All of our foams are BHT-free, ensuring they meet the highest environmental and safety standards. From flame-retardant foams that provide fire resistance and durability for seating, headliners, and door panels, to laminatable foams that ensure strong, durable bonds for interiors, we offer a range of high-performance foam solutions.

Our rigid foams are designed for weight reduction and noise reduction in key areas such as headliners, bonnet liners, and outer dash insulators. Mouldable foams maintain their shape even under heat, making them ideal for complex automotive applications. In addition, high-density foams effectively reduce noise and vibrations, ensuring a quieter and more comfortable drive.

In terms of lamination, we use a high-speed 3-in-1 flame laminator to laminate three layers—foam, scrims, and vinyl—in a single pass. This process allows us to produce high-quality laminated components efficiently. CMT (Cut, Make, Trim) capabilities also allow us to cut 2D and 3D foam shapes, laminate vinyl and cloth, and sew and assemble various soft trim components as per customer requirements.

Key Features of Automotive Foam

  • BHT-Free Bulk Foam: Environmentally friendly and safe for various automotive applications.
  • Flame-Retardant Foams: Provide fire resistance and durability for seating, headliners, and door panels.
  • Laminatable Foams: Ensure strong, durable bonds for interior components.
  • Rigid and Mouldable Foams: Offer weight and noise reduction while maintaining their shape under heat.
  • High-Density Foams: Reduce noise and vibrations, enhancing the driving experience.

Manufacturing Excellence

We employ advanced manufacturing processes to produce Automotive Foam solutions that meet the highest industry standards. Our foam products are tailored to meet specific customer requirements, offering excellent fire resistance, durability, noise reduction, and comfort. Our state-of-the-art lamination technology allows for efficient 3-in-1 lamination, while our CMT capabilities enable us to produce custom-shaped foam components for various automotive applications. By integrating premium materials and cutting-edge technology, we ensure that our automotive foams deliver outstanding performance and reliability in all vehicle applications.

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Work With Feltex

Partner with us and experience the benefits of working with a leader in highly engineered systems for automotive interior and exterior component management. We are committed to providing innovative, lightweight, and sustainable solutions that make vehicles quieter, more durable, and comfortable, while minimising environmental impact.